As a high-performance industrial material, ceramic plungers have a wide range of applications in many fields. In oil recovery equipment, the use of ceramic plungers can significantly improve the service life of important components and reduce downtime and maintenance frequency, thus bringing significant economic benefits.
Ascend ceramic plungers are made of super-hard and wear-resistant modern engineering ceramic materials, which can be assembled by ceramic metallization bonding, welding, inlaying, socket insertion and other processes. And are ideal substitutes for similar metal pumps, which can be widely used in medical equipment, environmental engineering, petrochemicals and other industries.
Production Process of Ceramic Plungers
The production process of ceramic plungers includes several major steps, such as powder preparation, molding, sintering and subsequent processing. Firstly, the powder preparation stage involves processing the raw materials to achieve the required specifications and ratios. Next, the powder is transformed into a billet with a certain shape and specifications through molding processes such as injection molding and extrusion molding.
The sintering process, on the other hand, is a critical step in3 determining the performance of the ceramic plunger, in which the billet undergoes high-temperature heating and bonding of the internal powder to achieve densification and high strength. Finally, subsequent processing includes grinding, lapping and polishing to ensure the surface quality and dimensional accuracy of the ceramic plunger.
Advantages of Ascend Ceramic Plungers
The advantages of ceramic plungers stem from their high-performance technical ceramic composition, which is shaped through a meticulous process of high-temperature sintering over 1600℃, isostatic pressing, and unique design methodologies. These plungers exhibit remarkable resistance to corrosion and high temperatures, ensuring they do not soften, crack, or peel off during operation, thereby extending their service life significantly. Alumina-based plungers are suitable for long-term use up to 1600 degrees, while fully stable zirconium oxide versions can withstand temperatures up to 2200 degrees, and silicon nitride versions can also Keep their resistance at 1600 degrees. The manufacturing process is stringently controlled to meet the ISO-2768m standard, guaranteeing consistent and reliable material performance. Additionally, the microporous structure of the working surface, achieved through a unique processing method, endows the plungers with a self-lubricating effect, enhancing their efficiency by altering the traditional sliding friction and lubrication mechanisms. The inner cavity surface's fluid structure, free from dead angles and grooves, along with the mirror-finish surfaces achieved through advanced grinding and polishing techniques, facilitates easy cleaning and disinfection. The well-sealed and easily disassemblable pump body structure further enhances the maintenance and operational ease of these plungers. Moreover, these products have been rigorously tested for corrosion and acid-alkali resistance, with performance indicators that are on par with similar foreign products, solidifying their reputation for safety and reliability in various industrial applications.
Applications of Ascend Ceramic Plunger
Ascend Ceramic Plungers are designed with modern engineered ceramic materials for extreme hardness and wear resistance. These plungers can be assembled using ceramic metallization bonding, welding, inlaying, socket insertion and other processes. As a result, they have become an ideal alternative to traditional metal pumps and are used in a wide variety of industries, such as medical equipment, environmental engineering, petroleum, chemical and others.
In the medical field, Ascend ceramic plungers are used in a wide range of equipment such as infusion pumps, dialysis machines and laboratory instruments. The excellent wear resistance of these plungers ensures their longevity and reliability, making them suitable for critical medical procedures. In addition, they are chemically resistant, making them ideal for use in pharmaceutical processes.
In the petroleum and chemical industries, Ascend Ceramic Plungers are utilized in pumps and valves that handle corrosive fluids and abrasive substances. The ceramic material's resistance to chemical attack and wear ensures the longevity of the plungers, even in highly demanding environments. This makes them a reliable choice for applications such as oil drilling, chemical processing, and refinery operations.
Conclusion
Ascend is a professional ceramic plunger manufacturer. We are committed to providing customers with one-stop ceramic plunger OEM R&D, production and manufacturing services. We have advanced production equipment and technical teams, and can customize and develop high-quality ceramic plunger products according to customer needs and requirements. Our professional team has rich experience and technical knowledge, and can provide a full range of technical support and solutions to ensure that the quality and performance of the products meet customer expectations. Choosing Ascend, you will get a reliable partner to achieve business success and development together.
If you have ceramic plunger production needs, you are welcome to contact us or browse our website to learn how we can provide you with high-quality ceramic plunger solutions.
